Paper Title
Investigations on Ultrasonic Vibration Assisted EDM In Tin Powder Mixed Dielectric
Abstract
This research was studied about ultrasonic machining (USM) and Electrical Discharge Machining (EDM) in TiN
powder mixed dielectric fluid. The experiments were carried for improving surface characteristics and related to the surface
modification. The experiment was carried out on a tool steel (SKD11) using a copper tool electrode. In this research, to obtain
the even modified layer, the effects of EDMed conditions and ultrasonic frequencies were investigated. The EDMed surfaces
were observed by SEM. Under the suitable discharge conditions in TiN powder mixed kerosene, the stable thick TiN layer
adhered on the workpiece surface. The microcrack length per unit area treated in TiN mixed kerosene was greater than that
treated in normal kerosene. Microhardness and wear resistance tests were conducted to evaluate the modifications on the
machined surface caused by the combined process. Titanium carbon nitride (TiCN) was found on the modified layer by XRD
analysis. The effect of the diffusion of carbon during cooling on the characteristics of the recast layer was discussed.
Index Terms - EDM, USM, Combined process, Material removal rate, Surface modification